Every time a new method is introduced to a production process, times and human powers are supposed to be saved. Boeing’s new automatic production system, Fuselage Automated Upright Build (FAUB) has been online for more than two years and now is facing serious challenges due to incomplete jobs done and errors during assembling process.
In the past, fuselage sections were built simply by hand. It was a hard work and posted a great danger to worker’s safety. With the help of FAUB, Boeing reduced half of the injuries reported during the automated production process, according to an old news posted on Boeing website. More than that, Boeing also expected this new process can save build time and increase first-time quality.
However, things have turned south lately. Workers in the final assembly line find out FAUB leaves many incomplete jobs. In order to fix this situation and keep up on schedule, these mechanics now have to work over time even on holidays.
On the other hand, in a report on Seattle Times, the management level thinks it is not only FAUB’s faults but also supplier’s issues. Although the executive did not explain exactly how suppliers messed up with FAUB system, it sounds like a pushback. If unfit materials are the reason, shouldn’t they have already known that once the planned order was created?
This news reinforces the idea that innovation can be groundbreaking; still, to make it work, prudence and thorough understanding are vital. I surely hope FAUB will be successful one day.